Processes & Equipment

Forging

Kisaan Die Tech is serious about forging – we forge 8500+ tonnes of material every year.

Our state-of the-art forging equipment includes:

• 1.5 tonne, 3 tonne and 3.5 tonne Closed Die Forging Drop Hammers
• Components up to 50 Kg
• 3 tonne and 5 tonne Open Die Forging Hammers with ring forging capability
• Single piece up to 5000 Kg
• 150 tonne and 600 tonne Forging Presses
• 4 Pre-heating furnaces to feed the forging hammers with separate line for high nickel alloys

Kisaan Die Tech is stocked with standard dies and die inserts and manufactures high quality, precise dies for all forging operations on-site.

Heat Treatment

Heat treatment is an integral part of the forging process. Kisaan Die Tech provides a full range of heat-treatment processes (Annealing, Normalizing, Quenching, Tempering, and Stress Relieving) at its main facility. We can heat treat anything that we forge with our:

• 4 Heat treatment furnaces (1200° Celsius)
• 2 Muffle furnaces (1200° Celsius)
• High-capacity and fully automated quenching tanks (Oil and Water)

Our high efficiency, Natural Gas-fired furnaces undergo regular thermal mapping and calibration to ensure that heating is uniform and precise. Our quenching process is fully automated – components are placed in water or oil quickly to prevent cooling. Testing is conducted after each heat treatment step to ensure process and material conformance.

Precision Machining

Over the last few years, Kisaan Die Tech has increased forging and in-house machining capabilities considerably at the main facility in India and opened another facility in Ottawa, Canada. Our partnerships with international tooling suppliers ensure that we have continuous access to the most modern and efficient machine tools.

Precision Machining – Asia

From our Asian facility, Kisaan Die Tech can provide both rough and precision machining services. These capabilities result in reduced shipping, tooling, and machining costs for our clientele. Our on-site machining facility in India comprises:

• 12 CNC Turning Centres, Chuck Sizes 8”-12”
• 6 Vertical Turning Lathes, Chuck Sizes 8”-28”
• 3 Vertical Machining Centres
• Max. Turning Diameter: 800 mm
• Max. Turning Length: 1500mm
• Vertical Machining Centre, 1350mm x 800mm
• Over 40 manual mills and lathes

Precision Machining – North America

Pilot Precision is a division of Kisaan Die Tech that was opened in 2017 to provide precision machining and warehousing services to our North American clientele. The range of equipment at our Ontario, Canada facility includes:

• Matsuura MX-520 PC4 5-Axis Vertical Machining Center
• Okuma L-3000 MYe CNC Turning Centre with Live Tooling and Y-Axis
• Okuma Genos M560-V (30hp – 15000RPM Spindle)
• Feeler FV-800 APC (VMC with Pallet Changer)
• Feeler FTC-30 (30hp CNC Lathe)
• Hardinge HLV-H (Conventional Toolroom Lathe)
• Lilian Conventional Mill (7.5hp Spindle with Acu-Rite Millpwr G2)
• Zeiss Duramax Coordinate Measuring Machine

In addition to satisfying North American content requirements, this facility offers a full range of coating, welding, plating, and finishing services through a network of trusted local vendors.